{"id":3065,"date":"2026-02-06T11:26:58","date_gmt":"2026-02-06T07:56:58","guid":{"rendered":"https:\/\/aspref.com\/%d8%b9%d9%84%d9%85%db%8c-en\/%d9%86%d9%82%d8%b4-%d9%85%d9%88%d8%a7%d8%af-%d9%86%d8%b3%d9%88%d8%b2-%d9%be%d8%a7%db%8c%d8%af%d8%a7%d8%b1-%d8%af%d8%b1-%da%a9%d8%a7%d9%87%d8%b4-%d9%85%d8%b5%d8%b1%d9%81-%d8%a7%d9%86%d8%b1%da%98%db%8c\/"},"modified":"2026-04-25T14:50:19","modified_gmt":"2026-04-25T11:20:19","slug":"sustainable-refractory-materials-for-tundish-lining","status":"publish","type":"post","link":"https:\/\/aspref.com\/en\/scientific\/sustainable-refractory-materials-for-tundish-lining\/","title":{"rendered":"The Role of Sustainable Refractory Materials in Reducing Energy Consumption and CO\u2082 Emissions in Steelmaking Tundishes"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3065\" class=\"elementor elementor-3065 elementor-3041\" data-elementor-settings=\"{&quot;element_pack_global_tooltip_width&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_width_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_width_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;size&quot;:&quot;&quot;,&quot;sizes&quot;:[]},&quot;element_pack_global_tooltip_padding&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_padding_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_padding_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius_tablet&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true},&quot;element_pack_global_tooltip_border_radius_mobile&quot;:{&quot;unit&quot;:&quot;px&quot;,&quot;top&quot;:&quot;&quot;,&quot;right&quot;:&quot;&quot;,&quot;bottom&quot;:&quot;&quot;,&quot;left&quot;:&quot;&quot;,&quot;isLinked&quot;:true}}\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f00f3af e-flex e-con-boxed e-con e-parent\" data-id=\"f00f3af\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5bf996e elementor-widget elementor-widget-text-editor\" data-id=\"5bf996e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h1>The Role of Sustainable Refractory Materials in Reducing Energy Consumption and CO\u2082 Emissions in Steelmaking Tundishes<\/h1>\n\n<p>\nIn recent years, rising energy costs, stricter environmental regulations, and carbon emission reduction targets have posed significant challenges to the steel industry. One of the process units with substantial potential for energy optimisation and CO\u2082 reduction is the <strong>tundish in continuous casting<\/strong>. Selecting the appropriate refractory lining system for the tundish can directly influence fuel consumption, operational costs, turnaround time, and overall process sustainability.\n<\/p>\n\n<h2>What Is a Tundish and Why Is It Critical in Steelmaking?<\/h2>\n\n<p>\nThe tundish is an intermediate vessel positioned between the ladle and the mould during continuous casting. Its primary function is to distribute molten steel evenly to the moulds while also performing important metallurgical tasks such as inclusion flotation and flow control.\n<\/p>\n\n<p>\nStructurally, a tundish consists of a steel shell and anchoring system, insulation layers, a permanent lining, and a sacrificial wear lining. Since the tundish is the most frequently relined vessel in a steel plant, any improvement in refractory design or installation practice can have a substantial cumulative impact on energy consumption and greenhouse gas emissions.\n<\/p>\n\n<h2>Energy and Environmental Challenges in Tundish Lining<\/h2>\n\n<p>\nConventional tundish lining concepts, particularly for permanent linings, often require long and carefully controlled drying and preheating procedures using natural gas. These steps are not only time-consuming but also lead to significant energy usage and direct CO\u2082 emissions.\n<\/p>\n\n<p>\nWith increasing natural gas prices and the growing relevance of carbon pricing mechanisms, reducing drying time and heat-up temperature has become a key objective for steel producers aiming to improve both cost efficiency and environmental performance.\n<\/p>\n\n<h2>What Are Sustainable Refractory Materials?<\/h2>\n\n<p>\nSustainable refractories are materials that combine reliable thermomechanical performance with reduced environmental impact throughout installation and operation. In tundish applications, sustainable refractory solutions typically aim to:\n<\/p>\n\n<ul>\n  <li>Lower energy demand during drying and preheating<\/li>\n  <li>Reduce direct and indirect CO\u2082 emissions<\/li>\n  <li>Shorten tundish turnaround and installation time<\/li>\n  <li>Increase operational availability and lining lifetime<\/li>\n<\/ul>\n\n<p>\nThese goals are commonly achieved by using <strong>sol-bonded permanent linings<\/strong> and <strong>cold-setting wear lining technologies<\/strong>.\n<\/p>\n\n<h2>The Role of Permanent Lining in Energy Reduction<\/h2>\n\n<p>\nThe permanent lining represents the final protective barrier between molten steel and the tundish steel shell. Traditionally, low-cement castables (LCCs) have been widely used for this purpose. However, due to their hydration-based bonding mechanism, LCCs require slow and energy-intensive drying schedules to safely remove physically and chemically bound water.\n<\/p>\n\n<p>\nIn contrast, modern sol-bonded castables utilise a different bonding concept that allows moisture to be released at significantly lower temperatures. This results in:\n<\/p>\n\n<ul>\n  <li>Substantially shorter drying times<\/li>\n  <li>Significant reductions in natural gas consumption<\/li>\n  <li>Improved tundish availability and flexibility<\/li>\n<\/ul>\n\n<p>\nAs a result, sol-bonded permanent linings are increasingly regarded as a key enabler for sustainable tundish operation.\n<\/p>\n\n<h2>Wear Lining Technologies and the Elimination of Drying<\/h2>\n\n<p>\nThe wear lining is directly exposed to molten steel, slags, and thermal cycling and is therefore replaced after each casting sequence. Conventional solutions such as slurry gunning mixes typically require additional drying and preheating steps prior to casting.\n<\/p>\n\n<p>\nAdvanced cold-setting wear lining technologies harden through a chemical reaction at ambient temperature and do not require external heat input. By eliminating the drying step, these systems dramatically reduce energy consumption, CO\u2082 emissions, and overall tundish preparation time.\n<\/p>\n\n<h2>Direct Impact of Refractories on CO\u2082 Emissions<\/h2>\n\n<p>\nOn average, the combustion of natural gas results in approximately 2 kg of CO\u2082 emissions per cubic metre consumed. Consequently, any reduction in drying or preheating energy directly translates into lower greenhouse gas emissions.\n<\/p>\n\n<p>\nIndustrial evaluations have shown that optimised tundish lining concepts using sustainable refractories can:\n<\/p>\n\n<ul>\n  <li>Reduce natural gas consumption by more than 70%<\/li>\n  <li>Lower both energy costs and carbon-related expenses<\/li>\n  <li>Improve the overall efficiency of continuous casting operations<\/li>\n<\/ul>\n\n<h2>Conclusion<\/h2>\n\n<p>\nAs one of the most frequently relined vessels in a steel plant, the tundish plays a crucial role in strategies aimed at reducing energy consumption and CO\u2082 emissions. The use of sustainable refractory materials enables steel producers to significantly lower fuel usage, shorten turnaround times, and reduce operational costs while maintaining high process reliability. Adopting such lining concepts represents an important step towards green steel production and long-term industrial sustainability.\n<\/p>\n<strong>Source:<\/strong> <a href=\"https:\/\/rhimagnesita.com\" target=\"_blank\" rel=\"noopener noreferrer\">RHI<\/a>\n\n<h2>Frequently Asked Questions (FAQ)<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-30958df elementor-widget elementor-widget-bdt-accordion\" data-id=\"30958df\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"bdt-accordion.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"bdt-ep-accordion-container\">\n\t\t\t<div id=\"bdt-ep-accordion-30958df\" class=\"bdt-ep-accordion bdt-accordion\" data-bdt-accordion=\"{&quot;collapsible&quot;:true,&quot;multiple&quot;:false,&quot;transition&quot;:&quot;ease-in-out&quot;}\" \t\tdata-settings=\"{&quot;id&quot;:&quot;bdt-ep-accordion-30958df&quot;,&quot;activeHash&quot;:&quot;no&quot;,&quot;activeScrollspy&quot;:null,&quot;hashTopOffset&quot;:false,&quot;hashScrollspyTime&quot;:false,&quot;closeAllItemsOnMobile&quot;:false}\">\n\t\t\t\t\t\t\t\t\t<div class=\"bdt-ep-accordion-item\">\n\t\t\t\t\t\t<div\t\t\t\t\t\t\tclass=\"bdt-ep-accordion-title bdt-accordion-title bdt-flex bdt-flex-middle bdt-flex-between\" id=\"bdt-ep-accordion-why-does-the-tundish-offer-high-potential-for-energy-savings\"\n\t\t\t\t\t\t\tdata-accordion-index=\"0\" data-title=\"why-does-the-tundish-offer-high-potential-for-energy-savings\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon bdt-flex-align-right\"\n\t\t\t\t\t\t\t\t\taria-hidden=\"true\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-closed\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-opened\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<span role=\"heading\" class=\"bdt-ep-title-text bdt-flex-inline bdt-flex-middle\" >\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tWhy does the tundish offer high potential for energy savings?\t\t\t\t\t\t\t<\/span>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"bdt-ep-accordion-content bdt-accordion-content\">\n\t\t\t\t\t\t\tBecause tundish linings are replaced frequently, reductions in drying time and fuel consumption accumulate over many cycles, resulting in substantial overall savings.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"bdt-ep-accordion-item\">\n\t\t\t\t\t\t<div\t\t\t\t\t\t\tclass=\"bdt-ep-accordion-title bdt-accordion-title bdt-flex bdt-flex-middle bdt-flex-between\" id=\"bdt-ep-accordion-how-do-sustainable-refractories-differ-from-conventional-materials\"\n\t\t\t\t\t\t\tdata-accordion-index=\"1\" data-title=\"how-do-sustainable-refractories-differ-from-conventional-materials\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon bdt-flex-align-right\"\n\t\t\t\t\t\t\t\t\taria-hidden=\"true\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-closed\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-opened\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<span role=\"heading\" class=\"bdt-ep-title-text bdt-flex-inline bdt-flex-middle\" >\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tHow do sustainable refractories differ from conventional materials?\t\t\t\t\t\t\t<\/span>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"bdt-ep-accordion-content bdt-accordion-content\">\n\t\t\t\t\t\t\tThey are designed to reduce energy demand, shorten installation time, and minimise CO\u2082 emissions without compromising technical performance.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<div class=\"bdt-ep-accordion-item\">\n\t\t\t\t\t\t<div\t\t\t\t\t\t\tclass=\"bdt-ep-accordion-title bdt-accordion-title bdt-flex bdt-flex-middle bdt-flex-between\" id=\"bdt-ep-accordion-do-sustainable-tundish-linings-increase-initial-costs\"\n\t\t\t\t\t\t\tdata-accordion-index=\"2\" data-title=\"do-sustainable-tundish-linings-increase-initial-costs\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon bdt-flex-align-right\"\n\t\t\t\t\t\t\t\t\taria-hidden=\"true\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-closed\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-plus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H272V64c0-17.67-14.33-32-32-32h-32c-17.67 0-32 14.33-32 32v144H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h144v144c0 17.67 14.33 32 32 32h32c17.67 0 32-14.33 32-32V304h144c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"bdt-ep-accordion-icon-opened\">\n\t\t\t\t\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"fa-fw e-font-icon-svg e-fas-minus\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M416 208H32c-17.67 0-32 14.33-32 32v32c0 17.67 14.33 32 32 32h384c17.67 0 32-14.33 32-32v-32c0-17.67-14.33-32-32-32z\"><\/path><\/svg>\t\t\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t<span role=\"heading\" class=\"bdt-ep-title-text bdt-flex-inline bdt-flex-middle\" >\n\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\tDo sustainable tundish linings increase initial costs?\t\t\t\t\t\t\t<\/span>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"bdt-ep-accordion-content bdt-accordion-content\">\n\t\t\t\t\t\t\tAlthough the initial material cost may be comparable or slightly higher, the total cost of ownership is typically lower due to energy savings and improved productivity.\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Sustainable refractory materials in steelmaking tundishes help reduce energy consumption and CO\u2082 emissions by minimising drying and preheating requirements while improving operational efficiency.<\/p>\n","protected":false},"author":1,"featured_media":3061,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[27,28],"tags":[],"class_list":["post-3065","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-scientific","category-28"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.9 (Yoast SEO v27.7) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Sustainable Refractory Materials for Energy and CO\u2082 Reduction in Tundish Linings<\/title>\n<meta name=\"description\" content=\"Learn how sustainable refractory materials in steelmaking tundishes reduce energy consumption, CO\u2082 emissions, and operational costs in 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